Straighten and cut wire is ideal when you need consistent, uniform, and straight lengths. Machinery is used to straighten the wire and cut it to specific lengths. Many times, plated wire is used during the process. Common elements used for plating copper alloys are tin, silver, and nickel. Nickel plated wire is a popular choice for many industries due to its many benefits.
Nickel electroplating is often the method used to plate copper alloys with nickel. This process has been developed for the past fifty years. Electroplating is also known as surface treatment, where a thin layer of metal or metal alloy is applied. The purpose of this process is to enhance the value, appeal, and utility of a product.
Regarding plating copper alloys with nickel, you’ll often hear the term ferrite sheathing. Ferrite sheathing produces a distributed filtering action. The electrical energy associated with high-frequency noise components and high-speed transients is trapped in the ferrite layer by an overlaying metallic shield.
What are the benefits of plating copper alloys with nickel?
- Withstand acids and alkalis – Nickel-plated wire can withstand contact with alkalis and acids. The top layer creates a barrier.
- Corrosion resistance – If using straighten and cut wire in outdoor applications, nickel-plated wire is an excellent choice.
- Durable – These wires are strong and resistant to excessive wear and tear. They provide versatility and flexibility.
- Heat resistance – Nickel-plated wires can handle temperatures as high as 2,500 degrees Fahrenheit.
- Oxidation resistance – These wires can withstand exposure to air and water.